Immediate Use Sterilization Rate Calculator – Optimize Your Reprocessing Efficiency


Immediate Use Sterilization Rate Calculator

Calculate Your Immediate Use Sterilization Rate

Use this calculator to assess the efficiency and success of your immediate use sterilization processes. Input your data to get key performance indicators instantly.



Total number of immediate use sterilization cycles run during the period.



Cycles that met all parameters and resulted in sterile instruments.



The total demand for instruments to be processed via immediate use sterilization.



The actual number of instruments made available through successful immediate use sterilization.


Your Immediate Use Sterilization Performance

Overall Immediate Use Sterilization Rate (Efficiency)
0.00%

Cycle Success Rate
0.00%

Cycle Failure Rate
0.00%

Avg. Instruments per Successful Cycle
0.00

Formula Used:

Overall Immediate Use Sterilization Rate = (Total Instruments Successfully Sterilized for Immediate Use / Total Instruments Requiring Immediate Use Sterilization) * 100

This rate indicates how effectively your immediate use sterilization process meets the demand for sterile instruments.

Immediate Use Sterilization Performance Overview

Detailed Immediate Use Sterilization Metrics
Metric Value Unit
Number of Cycles Performed 0 Cycles
Number of Successful Cycles 0 Cycles
Total Instruments Required 0 Instruments
Total Instruments Sterilized 0 Instruments
Cycle Success Rate 0.00 %
Cycle Failure Rate 0.00 %
Avg. Instruments per Successful Cycle 0.00 Instruments/Cycle
Overall Immediate Use Sterilization Rate 0.00 %

What is Immediate Use Sterilization Rate?

The Immediate Use Sterilization Rate is a critical metric used in healthcare facilities to evaluate the efficiency and effectiveness of their immediate use sterilization (IUS) processes. Formerly known as “flash sterilization,” IUS is a rapid steam sterilization process used for patient care items that need to be sterilized quickly for immediate use. This rate specifically measures how successfully a facility meets the demand for sterile instruments through this expedited process.

It’s not just about running cycles; it’s about ensuring that the instruments needed are actually sterilized and available when required. A high Immediate Use Sterilization Rate indicates a well-managed, compliant, and efficient IUS program, contributing directly to patient safety and operational flow.

Who Should Use the Immediate Use Sterilization Rate Calculator?

  • Sterile Processing Department (SPD) Managers: To monitor performance, identify bottlenecks, and ensure compliance.
  • Operating Room (OR) Nurses and Managers: To understand instrument availability and turnaround times.
  • Infection Preventionists: To assess the risk associated with IUS and ensure adherence to guidelines.
  • Hospital Administrators: For overall quality assurance, resource allocation, and budget planning related to instrument reprocessing.
  • Quality Improvement Teams: To track improvements and benchmark performance against industry standards.

Common Misconceptions about Immediate Use Sterilization Rate

  • It’s just about speed: While IUS is rapid, the rate emphasizes successful sterilization and availability, not just the speed of the cycle. Quality and compliance are paramount.
  • Higher rate always means better: An unsustainably high rate might indicate over-reliance on IUS, which should ideally be minimized. The goal is an optimal, compliant rate that meets legitimate needs.
  • It replaces terminal sterilization: IUS is a limited process for specific situations, not a substitute for terminal sterilization. The Immediate Use Sterilization Rate should be viewed in context with overall sterilization practices.
  • It only measures equipment function: The rate encompasses human factors, process adherence, and demand management, not just the sterilizer’s mechanical performance.

Immediate Use Sterilization Rate Formula and Mathematical Explanation

The Immediate Use Sterilization Rate is calculated by comparing the number of instruments successfully sterilized for immediate use against the total number of instruments that required this expedited process. This provides a clear percentage of how effectively the demand for immediate use instruments is met.

Step-by-Step Derivation:

  1. Identify Demand: Determine the total number of instruments that were identified as needing immediate use sterilization during a specific period. This is your denominator.
  2. Identify Successful Output: Count the total number of instruments that successfully completed an immediate use sterilization cycle and were deemed sterile and ready for use. This is your numerator.
  3. Calculate the Ratio: Divide the successful output by the total demand.
  4. Convert to Percentage: Multiply the ratio by 100 to express it as a percentage.

Primary Formula:

Overall Immediate Use Sterilization Rate (%) = (Total Instruments Successfully Sterilized for Immediate Use / Total Instruments Requiring Immediate Use Sterilization) * 100

Intermediate Formulas:

  • Cycle Success Rate (%) = (Number of Successful Immediate Use Sterilization Cycles / Number of Immediate Use Sterilization Cycles Performed) * 100
  • Cycle Failure Rate (%) = ((Number of Immediate Use Sterilization Cycles Performed – Number of Successful Immediate Use Sterilization Cycles) / Number of Immediate Use Sterilization Cycles Performed) * 100
  • Average Instruments per Successful Cycle = Total Instruments Successfully Sterilized for Immediate Use / Number of Successful Immediate Use Sterilization Cycles (Note: This is only valid if Number of Successful Immediate Use Sterilization Cycles > 0)

Variables Table:

Variable Meaning Unit Typical Range
N_CYCLES Number of Immediate Use Sterilization Cycles Performed Cycles 50 – 500+ per month
N_SUCCESS Number of Successful Immediate Use Sterilization Cycles Cycles 95% – 100% of N_CYCLES
N_REQUIRED Total Instruments Requiring Immediate Use Sterilization Instruments 200 – 2000+ per month
N_STERILIZED Total Instruments Successfully Sterilized for Immediate Use Instruments 90% – 100% of N_REQUIRED
Overall Immediate Use Sterilization Rate Primary efficiency metric % 90% – 99%
Cycle Success Rate Percentage of cycles that are successful % 98% – 100%
Cycle Failure Rate Percentage of cycles that fail % 0% – 2%
Avg. Instruments per Successful Cycle Average number of instruments processed per successful cycle Instruments/Cycle 1 – 10

Practical Examples (Real-World Use Cases)

Example 1: Busy Surgical Center

A busy outpatient surgical center needs to quickly reprocess instruments between cases. Over a month, they record the following data:

  • Number of Immediate Use Sterilization Cycles Performed: 150
  • Number of Successful Immediate Use Sterilization Cycles: 147
  • Total Instruments Requiring Immediate Use Sterilization: 750
  • Total Instruments Successfully Sterilized for Immediate Use: 735

Calculation:

  • Cycle Success Rate = (147 / 150) * 100 = 98.00%
  • Cycle Failure Rate = ((150 – 147) / 150) * 100 = 2.00%
  • Avg. Instruments per Successful Cycle = 735 / 147 = 5.00
  • Overall Immediate Use Sterilization Rate = (735 / 750) * 100 = 98.00%

Interpretation: This center has a very good Immediate Use Sterilization Rate of 98.00%, indicating they are highly effective at meeting their immediate instrument needs. Their cycle success rate is also strong, with only a 2% failure rate, suggesting robust processes and well-maintained equipment. The average of 5 instruments per cycle is efficient for IUS.

Example 2: Hospital with Process Challenges

A hospital department is experiencing frequent delays due to instrument availability. Their monthly data shows:

  • Number of Immediate Use Sterilization Cycles Performed: 80
  • Number of Successful Immediate Use Sterilization Cycles: 72
  • Total Instruments Requiring Immediate Use Sterilization: 400
  • Total Instruments Successfully Sterilized for Immediate Use: 320

Calculation:

  • Cycle Success Rate = (72 / 80) * 100 = 90.00%
  • Cycle Failure Rate = ((80 – 72) / 80) * 100 = 10.00%
  • Avg. Instruments per Successful Cycle = 320 / 72 = 4.44
  • Overall Immediate Use Sterilization Rate = (320 / 400) * 100 = 80.00%

Interpretation: An Immediate Use Sterilization Rate of 80.00% is concerning. The 10% cycle failure rate is high, suggesting issues with equipment, staff training, or process adherence. This low efficiency means 20% of the instruments needed for immediate use were not successfully sterilized, likely leading to delays and potential patient care impacts. This hospital needs to investigate the root causes of cycle failures and improve their overall immediate use sterilization process to enhance patient safety and operational flow.

How to Use This Immediate Use Sterilization Rate Calculator

Our Immediate Use Sterilization Rate Calculator is designed for ease of use, providing quick insights into your instrument reprocessing efficiency. Follow these simple steps:

Step-by-Step Instructions:

  1. Gather Your Data: Collect the required metrics for a specific period (e.g., a week, a month, a quarter). You will need:
    • Number of Immediate Use Sterilization Cycles Performed
    • Number of Successful Immediate Use Sterilization Cycles
    • Total Instruments Requiring Immediate Use Sterilization
    • Total Instruments Successfully Sterilized for Immediate Use
  2. Input Values: Enter each numerical value into the corresponding input field in the calculator.
  3. Automatic Calculation: The calculator will automatically update the results as you type. You can also click the “Calculate Rate” button to manually trigger the calculation.
  4. Review Results: Examine the “Overall Immediate Use Sterilization Rate” as your primary metric, along with the intermediate values like “Cycle Success Rate,” “Cycle Failure Rate,” and “Avg. Instruments per Successful Cycle.”
  5. Reset (Optional): If you wish to start over, click the “Reset” button to clear all fields and restore default values.
  6. Copy Results: Use the “Copy Results” button to quickly save the calculated values and key assumptions to your clipboard for reporting or record-keeping.

How to Read Results:

  • Overall Immediate Use Sterilization Rate: This is your primary indicator. A higher percentage (e.g., 95%+) suggests efficient meeting of demand. A lower percentage indicates significant gaps in providing sterile instruments when needed.
  • Cycle Success Rate: Reflects the reliability of your sterilization cycles. A rate below 98-99% might signal issues with equipment, loading, or process parameters.
  • Cycle Failure Rate: The inverse of the success rate. A high failure rate demands immediate investigation into root causes.
  • Avg. Instruments per Successful Cycle: Helps understand the typical load size and efficiency of each successful cycle.

Decision-Making Guidance:

Use the calculated Immediate Use Sterilization Rate to:

  • Identify Areas for Improvement: A low overall rate or high failure rate points to operational inefficiencies or compliance issues.
  • Allocate Resources: Understand if more staff, equipment maintenance, or training is needed.
  • Benchmark Performance: Compare your rates against internal historical data or external industry benchmarks to set realistic goals.
  • Support Policy Changes: Data-driven insights can justify changes in instrument inventory, reprocessing protocols, or IUS guidelines.
  • Enhance Patient Safety: Ultimately, a well-managed immediate use sterilization process reduces the risk of surgical site infections and improves patient outcomes.

Key Factors That Affect Immediate Use Sterilization Rate Results

Several critical factors can significantly influence a facility’s Immediate Use Sterilization Rate. Understanding these elements is crucial for optimizing processes and ensuring patient safety.

  1. Equipment Functionality and Maintenance:

    Sterilizer performance is paramount. Malfunctioning equipment, inadequate maintenance, or improper calibration can lead to failed cycles and non-sterile instruments, directly impacting the Immediate Use Sterilization Rate. Regular preventative maintenance and prompt repairs are essential.

  2. Staff Training and Competency:

    Proper training for all personnel involved in immediate use sterilization (e.g., SPD technicians, OR staff) is vital. Errors in instrument preparation, loading, cycle selection, or monitoring can cause cycle failures. Ongoing education and competency validation are key to maintaining a high Immediate Use Sterilization Rate.

  3. Adherence to Manufacturer’s Instructions for Use (IFUs):

    Each instrument and sterilizer has specific IFUs that must be followed precisely. Deviations, such as incorrect cleaning, improper assembly, or exceeding load limits, can compromise sterilization efficacy and lead to failed cycles, thus lowering the Immediate Use Sterilization Rate.

  4. Instrument Inventory and Availability:

    An insufficient inventory of instruments often drives the need for immediate use sterilization. If the primary instrument sets are not available, reliance on IUS increases. Conversely, a well-managed inventory can reduce the pressure on IUS, allowing it to be used only when truly necessary. This impacts the ‘Total Instruments Requiring Immediate Use Sterilization’ input.

  5. Process Flow and Workflow Design:

    Inefficient workflow between the operating room and sterile processing can lead to delays and increased demand for IUS. Poor communication, transportation bottlenecks, or inadequate space can hinder timely reprocessing, affecting both the number of cycles performed and their success. Streamlined processes contribute to a better Immediate Use Sterilization Rate.

  6. Quality Control and Monitoring:

    Robust quality control measures, including biological indicators, chemical indicators, and physical monitors, are essential for verifying sterilization. Failures in these monitoring systems, or improper interpretation of results, can lead to instruments being deemed non-sterile, even if a cycle was run, thus impacting the ‘Number of Successful Immediate Use Sterilization Cycles’ and the overall Immediate Use Sterilization Rate.

Frequently Asked Questions (FAQ)

Q: Why is the Immediate Use Sterilization Rate important?

A: The Immediate Use Sterilization Rate is crucial for patient safety, operational efficiency, and regulatory compliance. It helps facilities ensure that critical instruments are sterile and available when needed, minimizing delays in patient care and reducing the risk of healthcare-associated infections.

Q: What is a good Immediate Use Sterilization Rate?

A: While specific benchmarks can vary, a good Immediate Use Sterilization Rate is typically above 95%, with a cycle success rate ideally at 98% or higher. The goal is to meet the legitimate demand for immediate use instruments with minimal failures, while also striving to minimize the overall reliance on IUS.

Q: How often should I calculate my Immediate Use Sterilization Rate?

A: It’s recommended to calculate and review your Immediate Use Sterilization Rate monthly or quarterly. Consistent monitoring allows for early detection of trends, identification of issues, and timely intervention to maintain high standards.

Q: What are common reasons for a low Immediate Use Sterilization Rate?

A: Common reasons include equipment malfunctions, inadequate staff training, non-adherence to IFUs, improper instrument cleaning or loading, biological indicator failures, and excessive demand for immediate use due to insufficient instrument inventory or poor scheduling.

Q: Can a high Immediate Use Sterilization Rate be a bad thing?

A: Potentially. While a high rate indicates efficiency in meeting demand, an excessively high volume of immediate use sterilization might suggest an over-reliance on this method. IUS should be reserved for urgent situations, as it has fewer quality control steps than terminal sterilization. Facilities should aim for an optimal rate that balances efficiency with best practices for instrument reprocessing.

Q: How does this rate relate to infection control?

A: A robust Immediate Use Sterilization Rate, coupled with a high cycle success rate, directly supports infection control efforts. Ensuring instruments are properly sterilized for immediate use prevents the transmission of pathogens and reduces the risk of surgical site infections, contributing to overall patient safety.

Q: What is the difference between “Immediate Use Sterilization” and “Flash Sterilization”?

A: “Flash sterilization” is an outdated term. The current terminology is “Immediate Use Sterilization” (IUS). The change reflects a shift in focus from speed alone to emphasizing that items must be processed for immediate use, with all critical steps of cleaning, packaging (if applicable), sterilization, and aseptic transfer maintained.

Q: What steps can I take to improve my Immediate Use Sterilization Rate?

A: To improve your Immediate Use Sterilization Rate, focus on comprehensive staff training, strict adherence to IFUs, regular sterilizer maintenance, optimizing instrument inventory, streamlining workflow between OR and SPD, and implementing robust quality assurance protocols. Analyzing failure reasons is key to targeted improvements.

Related Tools and Internal Resources

Explore our other valuable resources to further enhance your understanding and management of sterilization processes and healthcare operations:

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// Since external libraries are forbidden, I will implement a very basic drawing function
// that mimics a bar chart, but it won't be as feature-rich as Chart.js.

// Custom Chart Drawing Function (basic bar chart)
function Chart(ctx, config) {
var data = config.data;
var options = config.options;
var labels = data.labels;
var datasets = data.datasets;

var canvas = ctx.canvas;
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ctx.clearRect(0, 0, width, height); // Clear canvas

var padding = 50;
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var barWidth = chartWidth / (labels.length * 2); // Adjust bar width
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ctx.lineTo(padding, height - padding);
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ctx.lineTo(width - padding, height - padding);
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ctx.stroke();

// Y-axis labels (0-100%)
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for (var i = 0; i <= 100; i += 20) { var y = height - padding - (i / 100) * chartHeight; ctx.fillText(i + '%', padding - 30, y + 5); ctx.beginPath(); ctx.moveTo(padding, y); ctx.lineTo(padding + 5, y); ctx.strokeStyle = '#ccc'; ctx.stroke(); } // Draw bars for (var i = 0; i < labels.length; i++) { var value = datasets[0].data[i]; var barHeight = (value / 100) * chartHeight; var x = padding + i * (barWidth + barSpacing) + barSpacing; var y = height - padding - barHeight; ctx.fillStyle = datasets[0].backgroundColor[i]; ctx.fillRect(x, y, barWidth, barHeight); ctx.strokeStyle = datasets[0].borderColor[i]; ctx.lineWidth = datasets[0].borderWidth; ctx.strokeRect(x, y, barWidth, barHeight); // X-axis labels ctx.textAlign = 'center'; ctx.fillText(labels[i], x + barWidth / 2, height - padding + 20); ctx.fillText(value.toFixed(2) + '%', x + barWidth / 2, y - 10); // Value on top of bar } // Title ctx.textAlign = 'center'; ctx.font = '16px Arial'; ctx.fillStyle = '#004a99'; ctx.fillText(options.plugins.title.text, width / 2, 30); // Store for destruction this.destroy = function() { ctx.clearRect(0, 0, width, height); }; } function validateInput(inputId, errorMessageId, minVal, maxVal) { var inputElement = document.getElementById(inputId); var errorElement = document.getElementById(errorMessageId); var value = parseFloat(inputElement.value); if (isNaN(value) || inputElement.value.trim() === '') { errorElement.textContent = 'Please enter a valid number.'; errorElement.style.display = 'block'; return false; } if (value < minVal) { errorElement.textContent = 'Value cannot be negative.'; errorElement.style.display = 'block'; return false; } if (maxVal !== undefined && value > maxVal) {
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function calculateImmediateUseSterilizationRate() {
var numCyclesPerformed = parseFloat(document.getElementById('numCyclesPerformed').value);
var numSuccessfulCycles = parseFloat(document.getElementById('numSuccessfulCycles').value);
var numInstrumentsRequired = parseFloat(document.getElementById('numInstrumentsRequired').value);
var numInstrumentsSterilized = parseFloat(document.getElementById('numInstrumentsSterilized').value);

var isValid = true;
isValid = validateInput('numCyclesPerformed', 'errorNumCyclesPerformed', 0) && isValid;
isValid = validateInput('numSuccessfulCycles', 'errorNumSuccessfulCycles', 0, numCyclesPerformed) && isValid;
isValid = validateInput('numInstrumentsRequired', 'errorNumInstrumentsRequired', 0) && isValid;
isValid = validateInput('numInstrumentsSterilized', 'errorNumInstrumentsSterilized', 0, numInstrumentsRequired) && isValid;

if (!isValid) {
document.getElementById('overallSterilizationRate').textContent = 'N/A';
document.getElementById('cycleSuccessRate').textContent = 'N/A';
document.getElementById('cycleFailureRate').textContent = 'N/A';
document.getElementById('avgInstrumentsPerCycle').textContent = 'N/A';
updateTable(0, 0, 0, 0, 0, 0, 0, 0); // Clear table
drawChart(0, 0); // Clear chart
return;
}

var cycleSuccessRate = 0;
if (numCyclesPerformed > 0) {
cycleSuccessRate = (numSuccessfulCycles / numCyclesPerformed) * 100;
}

var cycleFailureRate = 0;
if (numCyclesPerformed > 0) {
cycleFailureRate = ((numCyclesPerformed - numSuccessfulCycles) / numCyclesPerformed) * 100;
}

var avgInstrumentsPerCycle = 0;
if (numSuccessfulCycles > 0) {
avgInstrumentsPerCycle = numInstrumentsSterilized / numSuccessfulCycles;
}

var overallSterilizationRate = 0;
if (numInstrumentsRequired > 0) {
overallSterilizationRate = (numInstrumentsSterilized / numInstrumentsRequired) * 100;
}

document.getElementById('overallSterilizationRate').textContent = overallSterilizationRate.toFixed(2) + '%';
document.getElementById('cycleSuccessRate').textContent = cycleSuccessRate.toFixed(2) + '%';
document.getElementById('cycleFailureRate').textContent = cycleFailureRate.toFixed(2) + '%';
document.getElementById('avgInstrumentsPerCycle').textContent = avgInstrumentsPerCycle.toFixed(2);

updateTable(numCyclesPerformed, numSuccessfulCycles, numInstrumentsRequired, numInstrumentsSterilized,
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drawChart(cycleSuccessRate, overallSterilizationRate);
}

function updateTable(numCyclesPerformed, numSuccessfulCycles, numInstrumentsRequired, numInstrumentsSterilized,
cycleSuccessRate, cycleFailureRate, avgInstrumentsPerCycle, overallSterilizationRate) {
document.getElementById('tableNumCyclesPerformed').textContent = numCyclesPerformed.toFixed(0);
document.getElementById('tableNumSuccessfulCycles').textContent = numSuccessfulCycles.toFixed(0);
document.getElementById('tableNumInstrumentsRequired').textContent = numInstrumentsRequired.toFixed(0);
document.getElementById('tableNumInstrumentsSterilized').textContent = numInstrumentsSterilized.toFixed(0);
document.getElementById('tableCycleSuccessRate').textContent = cycleSuccessRate.toFixed(2);
document.getElementById('tableCycleFailureRate').textContent = cycleFailureRate.toFixed(2);
document.getElementById('tableAvgInstrumentsPerCycle').textContent = avgInstrumentsPerCycle.toFixed(2);
document.getElementById('tableOverallSterilizationRate').textContent = overallSterilizationRate.toFixed(2);
}

function resetCalculator() {
document.getElementById('numCyclesPerformed').value = '100';
document.getElementById('numSuccessfulCycles').value = '98';
document.getElementById('numInstrumentsRequired').value = '500';
document.getElementById('numInstrumentsSterilized').value = '490';

// Clear error messages
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for (var i = 0; i < errorElements.length; i++) { errorElements[i].style.display = 'none'; } calculateImmediateUseSterilizationRate(); // Recalculate with default values } function copyResults() { var numCyclesPerformed = document.getElementById('numCyclesPerformed').value; var numSuccessfulCycles = document.getElementById('numSuccessfulCycles').value; var numInstrumentsRequired = document.getElementById('numInstrumentsRequired').value; var numInstrumentsSterilized = document.getElementById('numInstrumentsSterilized').value; var overallSterilizationRate = document.getElementById('overallSterilizationRate').textContent; var cycleSuccessRate = document.getElementById('cycleSuccessRate').textContent; var cycleFailureRate = document.getElementById('cycleFailureRate').textContent; var avgInstrumentsPerCycle = document.getElementById('avgInstrumentsPerCycle').textContent; var resultsText = "Immediate Use Sterilization Rate Calculation Results:\n\n" + "Inputs:\n" + " Number of Immediate Use Sterilization Cycles Performed: " + numCyclesPerformed + "\n" + " Number of Successful Immediate Use Sterilization Cycles: " + numSuccessfulCycles + "\n" + " Total Instruments Requiring Immediate Use Sterilization: " + numInstrumentsRequired + "\n" + " Total Instruments Successfully Sterilized for Immediate Use: " + numInstrumentsSterilized + "\n\n" + "Outputs:\n" + " Overall Immediate Use Sterilization Rate (Efficiency): " + overallSterilizationRate + "\n" + " Cycle Success Rate: " + cycleSuccessRate + "\n" + " Cycle Failure Rate: " + cycleFailureRate + "\n" + " Avg. Instruments per Successful Cycle: " + avgInstrumentsPerCycle + "\n\n" + "Key Assumptions: All input values are accurate for the specified period."; navigator.clipboard.writeText(resultsText).then(function() { alert('Results copied to clipboard!'); }, function(err) { console.error('Could not copy text: ', err); alert('Failed to copy results. Please try again or copy manually.'); }); } // Initialize calculator on page load window.onload = function() { calculateImmediateUseSterilizationRate(); };

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